Article by: Bhushan Mhapralkar
Commercial vehicles find favour with special applications that make the fire brigades, airports, armed forces function smoothly and efficiently.

Mumbai Fire Brigade has added a 90 m fire ladder to its fleet of special application trucks, which include fire tenders and crane trucks among others. The new fire ladder, procured from Finland-based Bronto Skylift Oy Ab, has six-axles out of which two are powered and four are steered. Based on a Mercedes-Benz (6260) truck chassis, the fire ladder (watch out for an exclusive story in October 2015 anniversary issue of CV) weighs well over the 49.2-tonne limit prescribed in the Motor Vehicle Act. Special permission was therefore sought from the Union Ministry of Road Transport and Highways to operate it. The 90 m platform ladder includes electric and diesel operated pumps. A battery operated pump acts as a back-up. Capable of reaching up to 30 floors of a high rise, the 90 m fire ladder was procured at a price of Rs 15 crore. Ironically, this fire ladder is not the first to make it to India. Two similar fire ladders were procured by DLF at Delhi, and have been pressed into service at the DLF properties in the NCR region.

Fire tenders

Playing an important role as special application CVs are fire tenders too. According to Dinesh Waghmare of Pune-based Hi-Tech Services, which specialises in the manufacture of special application trucks, fire tenders have to adhere to high standards of protection and reliable performance. Only if the vehicle subscribes to the guidelines laid down by the government organisation will they be approved by the regional transport authorities. While an important part of Waghmare’s work involves understanding the client’s requirements, fire-tenders, he adds, are based upon operational risk profiling, interoperability and specific user needs across fire and rescue authorities. “Each product has to conform to the National Fire Protection Association safety standards. Water and foam tenders, water bowsers, dry chemical powder tenders and emergency rescue tenders are some of the fire tender types,” he states.

Airport CVs

Over the fire tenders found at various fire stations in the country, the ones at the airport look far different. These include the Rosenbauer Panther 6×6 airport fire tender. Manufactured by Rosenbauer International AG of Austria, it is a common site at the Delhi and Bangalore airports. Powered by a 705hp engine, it can quickly access any part of the airfield while responding to emergencies. The one at Delhi, to combat the winter conditions, is fitted with a ‘Low Visibility Enhanced Vision’ system, guided by a Forward Looking Infra-red (FLIR) camera mounted on the cabin roof. The camera provides vision even in a smoky, foggy, or a dark environment up to a distance of 450 m. Built using advanced composite materials, the vehicle has a water capacity of 12,500 litres apart from 1,500 litres of fire retardant foam and 500kg of dry chemicals to fight fire. The vehicle is equipped with a remote controlled roof mounted nozzle which can discharge 6,000 litres per minute in just over two minutes. Industry sources claim that in August 2015, two Panther 6×6 airfield crash fire tenders, built fully on RBI chassis and fitted with Volvo TAD-1662VE six-cylinder engine, were procured. They also claim that in March 2015, an Iveco Magirus turntable ladder for township frame was also procured. Both make typical special application commercial vehicles for use under specific conditions.

Also found at the Delhi airport is a Mercedes-Benz Atego. On it is mounted a turntable ladder bucket crane. Says Raghunandan Jagdish of Nandan Ground Support Equipment Ltd, “We understand the customer needs and provide a solution.” Specialising in the manufacture of aerial lift platforms (bucket lifts) and other special application trucks, Nandan Ground Support Equipment Ltd. pioneered the concept of mobile advertisement platforms. “From an outdoor advertising platform truck, scissor lift mounted sky chef to a scissor lift mounted platform that is used to service or replace ventilation equipment, bulbs, etc., in a tunnel, we make a variety of special application trucks. Most are based on a 16-tonne to 25-tonne chassis,” adds Raghunandan. Truck chassis is procured, and as per the requirements, the trucks may be fitted with an automatic transmission or such other special equipment. “For safety of operation, auto transmission is a mandated standard globally,” states Raghunandan while describing ‘airport’ trucks. Raghunandan adds, “We have known of our scissor lifts being in use for 30 years. It were removed from the old chassis and fitted to a new, less emitting chassis.” Nandan GSE Pvt. Ltd., which is also headed by Raghunandan Jagdish, unveiled the world’s largest hi-lift under order from the Ambassador’s Sky Chef for their operations in Delhi recently. Christened as Catering Titan, it is built on a design under license from Byron Aviation, Australia, on an Eicher 30.25 chassis. The hi-lift has been retrofitted with Allison Automatic Transmission and the rear body is cooled using Carrier Supra refrigeration unit that gets the temperature down to zero-degrees under 15 minutes to maintain the strictest HACCP standards for hygiene. The unit can be used to a platform height of 8300 mm and the entire van body can traverse forward up to 4000 mm. There is a uniquely designed platform that helps open up to 3500 mm from 2500 mm.

One of the important commercial vehicles that ply at the airport is a refuelling truck. Most are built on a Ashok Leyland, Tata, Eicher or Volvo chassis. Engineered to get the right balance between vehicle capacity, flow rate, and fuelling unit configuration, the longer ones are termed as tank trailers. According to the Volvo Eicher spokesperson, special application trucks such as petroleum, oil or lubricant platforms are fitted with aggregates such as ABS, bi-polar electrical wiring harness, battery-cut off switch to enhance operational and on-road safety. Depending on the applications, trucks are required to adhere to mining, CMVR. CCoE regulations, he adds. To ensure safety and avoid any untoward incident, hydrant dispensers play a vital role too. They are designed for airports, and have a hydrant system mounted on a truck (Tata 907 for example). Purpose built by a specialist like Titan Antony, such applications have high flow rates of up to 250 cubic metre per hour.

Those distinct looking buses at many airports in the country are the low-floor Cobus 3000 airport transfer coaches. Wiesbaden-based Contrac Cobus manufactures them. Capable of accommodating up to 112 people, Cobus 3000 is aluminum bodied and based on a Mercedes-Benz BF 30 platform. Powered by a Mercedes-Benz OM 904 LA engine and an Allison automatic transmission, Cobus 3000 is equipped with pneumatic ‘kneeling’ system. The bus measures 14 m in length, and has 14 seats. The rest of the space is earmarked for standees.

Construction & Mining application CV

Move over to the hardy world of construction and infrastructure project sites, and mines, and special application trucks like mining tippers and coal tippers come to mind. The Fuso FJ2528C 6×4 concrete mixer truck for example. Built by Daimler India Commercial Vehicles at Chennai, some 450 trucks were exported to Thailand with a Schwing Stetter concrete mixer as part of the company’s ambitious plan to export world-class trucks from India. The Fuso FJ2528C concrete mixer is finding use in Thailand’s construction equipment industry. While the BharatBenz 3143 deep mining tipper will replace the imported Actros deep mining tipper in the Indian market, the 3143 platform has also sprung a coal tipper with a 32 cubic m. coal body. The 8×4 coal tipper has a 6105 mm wheelbase and is powered by the OM457 315 kW 12-litre engine and a G330 AMT transmission. Having a full length sub-frame that is fixed to the chassis to provide flexibility in the front and extra rigidity at the rear, the 3143 coal tipper is not the only one of its kind. AMW too offers a coal tipper in the form of 3118. Worth mentioning is yet another special application truck from AMW – the 2516 transit mixer. It is a common site at most construction projects in India. May it be the highest tower that is coming up in Mumbai or a highway project, the 2516 is present. A common site is the MAN CLA 8 cubic m. transit mixer too. Not to leave out the Tata LPT 2516, Ashok Leyland 2516 and Mahindra Torro 25 transit mixers. According to the Volvo Eicher spokesperson, tippers, concrete mixers contributed 15 to 20 per cent to the company’s truck volumes for this YTD.

Delving upon special application CVs, Volvo Eicher spokesperson stressed upon user and segment requirements, road and load conditions, etc. These are unique and require special design, development and regulatory approvals, he says. Coal, construction and mining tippers tippers, transit mixers are required to handle rough terrains apart from having to deliver superior mileage and clock maximum uptime. Urbanisation, changing demographics, upcoming economic reforms, infra development projects in the form of smart cities, industrial corridors, modernisation of ports and initiatives like ‘Bharat Nirman’ are expected to provide significant impetus to special application trucks. Mentioned Volvo Eicher spokesperson, that ‘Make in India’ initiative of the government will push the level of indigenisation in defence vehicles higher. It will also provide the needed thrust for local manufacture of defence vehicles.

Defence application

Tata Motors has bagged an order for 1239 6×6 trucks for ‘material handling cranes’, which are used for the loading, unloading and transportation of ammunition pallets, spares and other operational equipment. Beginning with a government policy in 2006, which aimed at cutting down the purchase of imported defence equipment from 65 per cent to 30 per cent, coupled with the need for the defence forces to modernise their equipment, Indian commercial vehicle manufacturers are expected to find new opportunities in the area of defence. Says Ravi Pisharody, Executive Director – Commercial Vehicles, Tata Motors, “Make in India is really applicable in defence vehicles.” He adds that his company wants to export more defence vehicles.” An interesting arrangement in case of addressing some of the defence sector needs is the pact CV makers like Tata Motors and Ashok Leyland have with the Vehicle Factory, Jabalpur (JVF). Tata Motors is supplying 2,500 kits per year to the VFJ to build the LPTA715 4×4. The Ashok Leyland Stallion is also assembled by the VFJ under the aegis of Ordinance Factories Board. Ashok Leyland is known to supply the kit for these trucks.

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Other application areas

Apart from the various special application areas mentioned above, commercial vehicles also find use as refuse trucks with various governing bodies and municipalities. Special application vehicles on bus or van platforms also include ambulances as special application vehicles. Built for the purpose by companies like Force Motors among others in India, ambulances are often fitted with an array of specialised equipment to transport the critically ill or injured to the hospital safely and securely. When it comes to money, special application vehicles on LCV platforms like the Tata 407, Tata 207 and Tata Xenon are specially built to facilitate the carriage of cash to banks and ATMs apart from accommodating armed personnel. Some of these are also partially armoured or fitted with bullet-proof glass apart from highly secure safes. Also built on LCV chassis are police vehicles that include those that transport prisoners and police officials. Riot control vehicles used by the Police are built on truck chassis (16-tonne to 25-tonne) with an amount of armour. They are also fitted with water cannons. Delhi-based Shri Ganesh Fire Equipments (P) Limited, Vijay Fire Vehicles & Pumps Limited and Brijbasi Hi-Tech Udyog Ltd. are known to build water cannons based on truck chassis of various commercial vehicle manufacturers. Ludhiana-based Pyara Singh & Sons specialises in the building of sweeper machines. It has built sweepers on a truck chassis. Such vehicles find application with municipal bodies as well.

Last but not the least, special
application vehicles also include refrigerated containerised trucks catering to the cold chain industry – Pharma, Dairy, Meat, QSRs (Quick service restaurants), etc. Many companies like Randhawa and HLM India specialise in the manufacture of such vehicles. These companies build refrigerated bodies on truck chassis as diverse as a Tata Ace platform to a 49-tonne tractor trailer. Each area involving special application vehicles is estimated to be worth Rs 6 to Rs 8 crore according to an industry expert. Application areas are numerous, and it is therefore tough to estimate the total special application industry worth. Industry sources are of the opinion that special application vehicle industry is worth a few thousand crores but highly fragmented. It is a mix of locally sourced and imported solutions, which makes it hard to estimate in terms of the overall value. Especially when some applications are repetitive in nature, and some are highly customised. Like the 90 m fire ladder the Mumbai Fire Brigade has just procured.

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